Process & Mechanical
Six Sigma, Inc. provides engineering services on a lump sum project or hourly basis. We can provide total project delivery starting with master planning and development of concepts with you, transforming those ideas into options, performing the detail design, monitoring construction, performing commissioning, validation and start-up. Our services are flexible to your needs. We offer competitive agreements that include integrating with your staff or providing total project delivery.
- Process and material balances, Process Flow Diagram and P&ID development
- Preliminary design, cost estimating, feasiblity studies, economic analysis
- Chemical and mechanical separation design - filter press, rotary drum, sieve, ultrafiltration, RO
- Flammable and toxic storage and distribution systems
- Atmospheric and specialty (flammable) liquid and gaseous distribution - cryogenic and vaporization
- Environmental hazardous waste storage contaiment and assessment
- Liquid, air and solid pollution control systems using MACT
- Process Safety assessments - gap analysis
- Utility conservation studies
- Pinch point energy analysis
- Process safety calculations - emergency relief device, pipe sizing and reaction containment
- Deflagration venting design
- Specialty water systems design - deionized water, RO, USP Purified Water, WFI, Microelectronics ultrapure water systems, boiler feed water analysis, waste water reclaimation.
- Reverse Osmosis, ultrafiltration and ultrapure water polishing system design.
- Six Sigma Process Design, statistical process control, lean manufacturing design
- Pharmaceutical, Biological, and Medical Device design and validation
- Fermentation and cell culture laboratory design
- Lyophilization, Sterile Fill and Finshing of Pharmaceutical Drugs
- Owner representation
Mechanical/Piping/HVAC
- Pressure Vessel and Heat Exchanger Design
- Equipment modification and re-design
- Project Specifications and Bid Package Development
- Custom Equipment Design
- Modular equipment design and fabrication
- Clean-In-Place and Steam-In-Place Systems up to rail car size
- Materials Handling and Storage Systems
- High and Low Temperature and Pressure Piping Systems
- Pneumatic Material Transport and Piping Systems
- Plant, Potable, and High Purity Water Systems
- Air and Vacuum Piping Systems
- Chemical Piping Design Including Toxic Service
- Piping and Support Design with Stress Analysis
- HVAC for Clean Rooms ISO 14644, General Building and Specialty Systems
- Ammonia storage and refirgeration system design
- Freeze drying system design
- Custom Design Walk-In Hoods
- Industrial Ventilation design
- Sterile Fill and Finish Pharmaceutical Facility Design
- Barrier Isolation design